Send Inquiry

Request To Call Back

Inspection and Setting Jigs

Name: Inspection and Setting Jigs
Brand: FIX YANTRA ENGINEERING
Price: 50000.0 INR
Availability: InStock

Price 50000.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Inspection and Setting Jigs Specification

Noise Level
Silent Operation

Tool Type
Measuring & Checking Tool Jig

Power Source
Manual

Application
Tool Inspection and Setting, Component Checking, Calibration

Product Type
Inspection and Setting Jig

Material
High-grade Steel, Hardened Components

Computerized
No

Automatic Grade
Manual

Control System
Precision Micrometric Adjusters

Drive Type
Hand Operated

Weight (kg)
Approx. 10-22 kg (varies by model)

Dimension (L*W*H)
Approx. 300 x 200 x 250 mm

Capacity
Compatible with various machine components and tool geometries

Feature
High-precision, Repeatable Settings, Easy Tool Mounting

Color
Grey/Black/Blue (customization available)

Indicator Type
Dial Gauge Mount Provision

Calibration Standard
Factory Calibrated with Corr. Cert.

Packing Type
Protective Foam-Lined Carry Case

Corrosion Resistance
Protective Surface Coating

Base Type
Anti-Vibration Rigid Base

Fixture Compatibility
Universal Clamping System

Customization
Available on Request

Surface Finish
Precision Ground Surface (Ra < 0.8 m)

Operating Temperature
5C - 45C

Alignment Accuracy
Up to 0.003 mm

Inspection and Setting Jigs Trade Information

Minimum Order Quantity
1 Unit

FOB Port
Mumbai

Payment Terms
Cash Advance (CA), Letter of Credit at Sight (Sight L/C)

Supply Ability
100 Units Per Month

Delivery Time
7 Days

Sample Policy
Contact us for information regarding our sample policy

Packaging Details
Custom Size

Main Export Market(s)
North America, Western Europe, Middle East, South America, Africa, Eastern Europe, Central America, Asia, Australia

Main Domestic Market
All India

Certifications
ISO 9001:2015

About Inspection and Setting Jigs

An inspection and testing rig is a specialized, often portable, engineering assembly designed to simulate real-world conditions for validating, calibrating, and troubleshooting components or systems. These setups incorporate hardware (sensors, actuators, frames) and software to measure performance metrics like torque, pressure, flow rate, or electrical resistance.

Key Components and Functionality

Structure: Usually a rigid frame, such as MS channels and plates, providing stability for the test object.
Drive/Load Mechanism: Motors (e.g., 2 HP), gearboxes, and hydraulic systems apply, control, and measure force or power.
Instrumentation: Digital sensors, pressure gauges, flow meters, and timers record performance data.
Data Acquisition: Systems to monitor and record measurements for analysis.
Safety Features: Includes emergency stops, guards, and pressure regulators.

Precision in Every Setting

Each jig is designed with meticulous attention to accuracy, ensuring alignment within 0.003 mm. The precision ground surface offers an Ra < 0.8 m finish for exceptional measurement consistency. With robust materials and hardened components, users can rely on these products for demanding industrial inspection and setting applications.

Versatile Compatibility and User Convenience

Outfitted with a universal clamping system and dial gauge mount, our jigs adapt seamlessly to a variety of machine components and tool geometries. They support easy tool mounting and adjustment through precision micrometric adjusters, all housed in a protective, foam-lined carry case for transport and storage.

Built for Reliability and Durability

Manufactured from corrosion-resistant, high-grade steel, the jigs withstand challenging environments. An anti-vibration rigid base ensures utmost stability, while protective surface coatings enhance longevity. Operating between 5C and 45C, these jigs are calibrated to deliver repeatable performance under varying conditions.

FAQ's of Inspection and Setting Jigs:

Q: How do I set up and use the inspection and setting jig on my machine?

A: Begin by positioning the jig on a stable, flat surface using the anti-vibration base. Secure your tool or component with the universal clamping system, then use the precision micrometric adjusters to achieve the desired alignment. The dial gauge mount provision allows for precision measurement. Always refer to the included user guide for step-by-step setup instructions.

Q: What are the main benefits of using this high-precision jig in industrial settings?

A: This jig delivers consistent alignment accuracy up to 0.003 mm, ensuring reliable tool inspection and calibration. Its hardened, corrosion-resistant construction and repeatable settings reduce errors and boost productivity. The universal compatibility simplifies adaptation to various machines, benefiting manufacturers, fabricators, and service providers alike.

Q: When should the jig be recalibrated, and is a calibration certificate provided?

A: Each jig is factory calibrated and supplied with a corresponding certificate. Recalibration is recommended after extended use, exposure to extreme temperatures, or physical impact. For best practices, schedule recalibration annually or according to your company's quality assurance protocols.

Q: Where can this jig be used, and what types of tools or components is it suitable for?

A: This jig is ideal for use in quality control labs, machine shops, production lines, and tool inspection departments. It accommodates a wide range of tool geometries and machine components, thanks to its universal clamping system. Its versatility supports various measuring, checking, and calibration applications.

Q: What is the process for requesting customization or ordering specific colors and configurations?

A: Customization requests, including changes in color, dimensions, or fixture arrangements, can be made directly with our sales team. Provide your specific requirements, and our technical team will propose tailored solutions to meet your operational needs. Custom jigs are available in grey, black, or blue as standard, with other options upon request.

Q: Why is the jig designed with a manual control system instead of computerized automation?

A: Manual precision micrometric adjusters allow for finer, controlled movements, offering exceptional accuracy for inspection and setting tasks that automated systems may not match in certain scenarios. This manual operation guarantees silent, power-free, and highly controllable performance.

Q: What are the maintenance and storage recommendations to ensure the longevity of the jig?

A: Keep the jig clean, free from debris, and store it in the supplied foam-lined carry case when not in use. Regularly inspect for signs of wear and apply a protective coating as needed. Operating the jig within the 5C to 45C temperature range and avoiding prolonged exposure to corrosive agents will further extend its lifespan.

Tell us about your requirement